Engineering : Capacity List
KLM has a complete in-house team from design to delivery.
Our design team uses the latest CAD/CAM software allowing for flawless transition from design to fabrication. Our production capabilities include comprehensive metalworking, fabrication and finishing facilities in sheetmetal, tube and wire. Our workshops are equipped with the very latest CNC machines and include Laser profiling, Multi-tool punch-presses and Press-brakes etc., all complemented by a state of the art Powder coating plant. This all operates under strict ISO-9001 standards to ensure customer satisfaction.
SHEET METAL DEPARTMENT
Guillotines
Safan VS-310-6 CNC guillotine
Up to 6mm m/s, 3000mm long
Laser Profiling
Amanda F03015 up to 20mm m/s
Up to 20mm m/s, Up to 20m/min, Sheet size 3m x 1.5m
Punches-CNC
Amanda Vipros 358 King
Shape Beta 15 station turret punch
58 station turret press, Max workpiece 2500x1270
Press Brakes
Amada Promecam ITS2 103 - up stroking
Amada Promecam APX 103 - up stroking
Amada Promecam HFE 130 - down stroking
Amada Promecam HFE 130 - down stroking
Amada Promecam HFE 130 - down stroking
100 tonne x 3m
100 tonne x 3m
130 tonne x 3m
130 tonne x 3m
130 tonne x 3m
Notching Machines
Comaca auto-notching machine
Manual Flypresses
Two machines
Welding Systems
Stud welding system
Automatic Edge Deburrer
Haeger 824 hydraulic fastener insertion press
24 tonne fastener press
FABRICATION SHOP
Cutting
Pedrazzoli Brown 300 cold saw
Pedrazzoli Brown SN310 Band saw
Up to dia 60 mm Up to dia 300 mm
Tube Bending
Pedrazzoli CNC Tube Bender
Up to 40x40mm
Box 16 swg wall
Drilling
4 station drilling machine
Twin station drilling machine
Single station drilling machines x 3
Deburring
Tube deburring station
Robot Welding
1 off Fanuc Robot Welder
Welding
MIG welding stations x 9
TIG welding stations x 3
WIRE-SHOP
Cutting / Bending Systems
Wafio-s fully automated wire bending
Air operated bending systems x 3
Manual bending machines x 2
Wire cropper
from 3mm to 8mm dia
Welding
Manual spot-welders x 6
Manual spot-welders with pulse facility
Air operated spot-welder
Butt Welders x 2
Up to 20 KVA
Up to 20 KVA
Up to 40 KVA
FINISHING PLANT
Conveyorised powder coating facility
incorporating 3 stage high build light
iron phosphate.
Able to process
up to 3m x 1m
x 1.5 m high
PACKING AND COLATION
Utilising 4,000 sq ft of area to package goods to individual
customer requirements.
STORAGE AND DISTRIBUTION
Fully manufactured components can be stored, in 8000 sq ft, ready for
distribution using our fully computerised warehouse system.